MACHINES & EQUIPMENT EXTRUSION & PRESSING Extrusion and Pressing CLASSIC 12” FULLY AUTOMATIC VINYL RECORD PRESS The concept of the new CLASSIC 12” is based upon the three column presses. The Classic 12” features: ● A hydraulic 3 column press frame ● Fully automatic cake / patty loading system ● Fully automatic label supply unit ● Fully automatic loading – and unloading handling ● Spindle stack position for storage of the finished records The new CLASSIC 12” is designed and built according to latest engineering and material standards, following latest health and safety regulations will be supplied with the European CE approval is run by a state-of-the-art SECURITY PLC controlling software, ccessible via a 10” touchscreen is equipped with specially designed Molds . The Mold geometry is optimized in cross section and diameter to ensure optimum cooling/heating performance and process controllability. features fine-tuned steam/water valves that further improve the heating and cooling process and minimizes cycle times uses certified insulation technology to achieve maximum controllability and thermal performance throughout its uptimes. The built-in-extruder is based on the already proven extruder design. The extruder screw diameter is carefully matched with the screw length and geometry. This design is optimized to ensure a gentle extruding of the PVC material with homogeneous temperature distribution. ● Electrically heated with three adjustable temperature zones ● Nozzle separately heated ● Air cooled with two electric fans ● Watercooled screw filling ● Coated screw ● Power: 15 KW, 400 Volt Motor connected via drive belts to a bevel helical gearbox Performance is designed for fast cycle times Even 180 gramm records are produced in 28 seconds. Yield of the CLASSIC >= 95 % Uptime of the CLASSIC >= 95 %
Machines &  Equipment
Press The press is a modern four column design using book mould technology. This half automatic machine is an allrounder in vinyl record production. You can produce records of various weights and colors and even picture discs. This machine is capable of running at high capacities but also excels when high quality pressings is needed. The high flexibility allows for pressing the following formats: 12” 140 g 12” 160 g 12” 180 g 10” 110 g 7” 40 g
Book Molds Book Molds are designed to guarantee optimium process controllability and low cycle times. All common formats are supported: 12” 140 g 12” 160 g 12” 180 g 10” 110 g 7” 40 g
PERIPHERY EQUIPMENT Steam/Water supply If you want to start your own record production or maybe improve your existing plant, we can offer you steam water boiler systems that are specially tailored to your production setup. They can be modified to your individual needs and production set up. Here, we combine both the knowledge and experience and carefully chosen cooperation partners.
Extruder Vex 50 The extruder design uses modern coatings and control software to ensure a constant PVC-cake quality throughout the production cycle. The extrusion process is easy and finely controllable. This is ensured by an independent three zone electrical heating system and a two zone air cooling system. The extruder screw diameter is carefully matched with the screw length and geometry. This design is optimized to ensure a gentle extruding of the PVC material with even temperature distribution.
Vinyl Record Trimmer Easy to use and robust record trimmer that meets the highest demands regarding quality, efficiency and durability. Based on proven cutting knife technology and smooth vacuum fixation system, the record trimmer is adjustable for 7”, 10” and 12” trimming.
Steam/Water Valves High Speed Steam / Water Valves are essential for continuous perfect quality. Cross section, flange diameters and inner flow guidance are carefully matched and fine tuned to maximize process controllability and minimize cycle time.
Slavianska 4, PETRICH - BULGARIA
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